ATQ Series Ceramic Cutting Tools —— Advanced Toughened Alumina Solutions for High-Precision Machining
Designed for high-efficiency finishing and semi-finishing applications, our ATQ Series Ceramic Cutting Tools feature an Advanced Toughened Alumina ($Al_2O_3$) Composite formulation. By combining high-purity alumina with optimized toughening agents and micro-grain structure controls, the ATQ Series offers exceptional hot-hardness, high wear resistance, and improved edge strength. It is engineered to deliver superior surface finishes and tight dimensional control on hardened steels and cast irons.
Key Material Properties
-
Toughened Alumina Matrix: Engineered with specialized micro-alloying additives that inhibit crack propagation, providing higher edge toughness than conventional white alumina ceramics.
-
Exceptional Hot-Hardness: Retains structural integrity and resistance to deformation even at elevated cutting temperatures, preventing plastic deformation at the cutting edge.
-
High Chemical Inertness: Resists chemical diffusion and oxidation during high-speed cuts, significantly reducing crater wear and preventing material adhesion.
Key Advantages
1. Superior Surface Finish Quality
The high rigidity and low coefficient of friction of the ATQ Series produce mirror-like surface finishes ($Ra$) on hardened components, often eliminating the need for expensive secondary grinding operations.
2. High-Speed Hard Turning
Specially suited for continuous hard turning of workpieces up to 65 HRC, allowing for significantly higher cutting speeds and shorter cycle times compared to standard carbide tools.
3. Excellent Dimensional Consistency
The low thermal expansion and high abrasive wear resistance ensure minimal tool wear over long continuous cuts, making it ideal for high-precision turning, facing, and boring.
4. Optimized for Dry Machining
With inherent high-temperature resistance, the ATQ Series performs reliably in dry machining conditions, helping manufacturers reduce coolant usage and processing costs.
Typical Applications
| Workpiece Material |
Recommended Hardness |
Primary Applications |
| Hardened Steels |
$45 sim 65 text{HRC}$ |
Precision turning of automotive gears, drive shafts, bearings, and dies |
| Cast Irons (Gray & Ductile) |
Standard to High Hardness |
High-speed finishing of brake discs, engine components, and flywheels |
| Chilled Cast Iron |
High Hardness |
Boring and facing of mill rolls, liners, and wear-resistant plates |
Product Tags:
|
|
ATQ Series Ceramic Cutting Tools Images
|
